SleeperConverting a Disco into a Camper I’m not fond of ground tents, roof tents, or any other piece of canvas-walled silliness—such shelters should be tolerated when the destination or mode-of-transport leave’s no other option, not adopted as the go-to solution. I hate rattles. I can’t stand clutter. I abhor loose, unsecured gear. I don’t have kids and I don’t take prisonerscarry passengers. I do prefer the comfort of hard walls, lockable doors, and a well-equipped galley…so long as they don’t limit my options on a journey. I also happen to have a Discovery II at my disposal, essentially a trail-ready postal truck disguised as a luxury station wagon. The rear of a Discovery II is downright cavernous, especially when gutted. 46 inches from carpeted floor to headlined ceiling, 63 inches from wall to wall, and nearly seven feet of length to work with over the center console (front seats forward). The Discovery II is why I don’t own a teardrop trailer. The Cargo (and on-board systems) The goal was to keep weight low and clutter non-existent, with a full camping load-out below the deck. In practice there is also room for clothes and personal gear, except for hanging jackets/shirts and my camera gear of course. The cubbies from top to bottom, left to right contian: driver’s clothing and personal gear, water tank, passenger’s clothing and personal gear, standard sleeping gear (pads, pillows, blankets), more water tank, complete toolkit (everything I need for every task on a Discovery), optional trip-specific gear (cold-weather sleeping gear, Little Red Campfire, shower mat, etc), slide-out galley (and food), and freezer/fridge (beverages and food). On-board water flows from an 11-gallon tank riding low and center under the deck. In the rear passenger footwell hangs a SHURflo 3.0GPM water pump, water distribution lines, and a back-up gravity fed tap (just in case). Taps are located at the rear passenger door and above the galley. The rest of this space holds recovery tools so they can be accessed without opening doors (just move the seats), and to keep weight low. It’s also a good place to stuff flip-flops and muddy boots while sleeping. Sleeper and galley systems are powered by a secondary Group 31 battery behind the rear left wheel, which recharges via solar or while the engine is running. This placement is opposite the spare tire and main battery to help maintain weight balance. 12-volt extension cords, fold-up solar panel, and other accessories are also stored in this…
SnorkeledSir Clax-a-Lot, Breathing Underwater At first blush the entire concept sounded absurd. Then I remembered a few unexpected water crossings we’d taken the low-riding Forester through on previous trips. The car made it across just fine, but I’ll admit a few more inches of depth might have spelled trouble. Do I think a (non-rallied) Foz really needs a snorkel? No…but considering how inexpensive they are, the unexpected performance gains, and the looks a Forester with a snorkel gets on the trail, it was worth it. Absurd, but worth it. This guide is written based on a non-turbo 2003 model. If you’re doing this on the turbo version or a different model year you might find a different story under the hood and need to adjust your install accordingly. As always, this article is for educational purposes only and I assume no liability if you screw up your car, set your garage on fire, or drown your Scoobaru doing something stupid. Here’s What You’ll Need A snorkel for a 1990-1997 Mitsubishi Pajero Diesel. These can be found on eBay for under $140 USD shipped. I ordered mine from this guy down in Australia, and it arrived within the week. The correctly sized allen key, wrenches, and a rivet gun for the snorkel’s hardware…figure these out after you receive the snorkel so you know you have the right sizes. An 8mm, 10mm, and 12mm wrench and/or socket-and-ratchet. A flat-head screwdriver for the hose clamps. A 3-inch hole saw. A drill, with various sized bits for the snorkel’s hardware. Sandpaper and/or a dremel tool come in handy for smoothing out the rough edges. Assorted 3-inch intake ducting and elbows, or flexible intake tube (recommended). Silicone, rated for use near oils, fuel, and high temperatures since it’ll be under the hood. Lock-tite (red). Push-on weather strip, rubber trim, or an old 1/4-inch hose to pad any rough edges. Prepping the Car You’ll need to remove the air box and a portion of intake tubing (see photos above), as well as the fender liner so you can access the backside of the fender. Alternately, if you’re really worried about rain getting into the motor, you can keep the air box, cut a hole in the side of it for the snorkel, and figure out how to close up the original intake at the front. I chose to remove it, as other owners have reported no issues with rain getting sucked in, and…
Swing-outWrapping up the Bumper Project At long last: here’s the details on Ulysses’ rear swing-out. This swing-out carries a full-size 285/65R18 (33×11.50) spare, Hi-Lift Jack, small Eezi-Awn K9 Table, 42-liter Alubox to store water/propane hoses and the water heater, and a 10# propane tank to fuel the stove, water heater, and fire pit. License plate lighting is provided from a set of LED bolt lights. The framework is made almost entirely from upcycled steel salvaged from a friend’s old teardrop frame, and it all rides on an A-to-Z Fab Mega-Duty Hinge. Building the swing-out atop the already squared and straight bumper was a much simpler feat than building the bumper, so on to the fabrication photos……
Water System in a CanLife with Living Overland’s clever plug-and-play 12-Volt Overland H2O System The debate over stand-alone jerrycans versus integrated RV-style water systems has raged on since the first time a family went overland. Cans offer all the rugged reliability you could want and are easy to transfer from vehicle to vehicle, but lugging a full can out of the truck at each campsite is a pain. On-board water is the ultimate in convenience, but rough terrain can cause leaks and flood your interior or worse: leave you with no water. What if you could have your cake and eat it too? Living Overland’s 12-Volt Overland H2O System aims to provide just that. The Overland H2O System is available as a pre-assembled drop-in unit or as a DIY kit. The latter option is a good choice if you like to tinker or have any intention of customizing the setup (Anderson 12-volt connection, different style water tank, etc). I’m glad Beau sent us the DIY kit version, because popping a pre-assembled unit onto a jerrycan and saying “Look, running water!” would not have made for an informative evaluation. Yes, the completed assembly is really that easy to use. First up in building the kit is reading over the directions, then slicing off part of your beloved Scepter’s lid to make way for the faucet. The rest of the process reads like a Daft Punk song: drill it, tap it, splice it, solder it, heat it, thread it, fit it, fill it and in about an hour the assembly is ready for testing. I had doubts, but the grommet/wire combo seals quite well and passed the 5-gallons-upside-down-for-30-seconds test drip free. It’s a good idea to add a little silicone when you thread the faucet into the lid, especially if the hole wasn’t tapped cleanly. The finished product is ready for kitchen duty as quickly as flipping the faucet over and plugging it into a power point. The faucet folds nearly flat for travel, and transfers from can to can as easily as swapping lids. While the exposed faucet hardware does make the system a little more fragile than a regular can, that shouldn’t be a problem if you’ve properly strapped in your 45-pound can of water. The variable-speed Whale pump used in this system has plenty of pressure at over two gallons per minute, and at full-tilt will empty a can in just over two minutes. As a bonus, it also has a low enough draw to run directly off a 30-watt solar panel (at a slightly slower speed). Find the 12-Volt Overland H2O System in DIY kit or…
Rear BumperSometimes you just have to D-I-Y After two years of waiting for either delivery of the rear bumper I purchased, or a full refund of the rather large deposit, I’d had enough: it was time to look elsewhere. Discovery II rear bumpers are a tricky thing—a combination of unusual curves and angles, lack of frame tie-in points on the long overhang, and the general lack of symmetry on these trucks creates many challenges in the design process. As a result, most bumpers on the market are either prohibitively expensive or extremely ugly. RTE Fabrication’s rear bumper is arguably the best looking of the bunch and has a beautifully near-factory appearance, but I couldn’t get over the jungle gym they use for their swing-out. It was clear there was only one way to get what I wanted: a custom build. Once again I enlisted help from the exceptionally talented Dave Argust to design and fabricate all the little (and big) parts necessary to pull this project off. Prototyping on something like a Jeep can be fairly easy—straight lines and a body tub that ends cleanly before the bumper mean you can bolt on practically anything from the frame back. While the mounts are similar on a Discovery, the body is blended into the (frame mounted) bumper through several pieces of molded plastic, all designed to flex and bend just enough to allow for body movement. This meant building much of the bumper in place on the vehicle, and installing and removing the bumper dozens of times to check clearances…tedious work. I’m not a huge fan of the ubiquitous 2 x 6″ oval lights found on so many aftermarket bumpers, but I do understand now why they are used so often: few DOT-legal brake lights exist that are small enough to fit on a slim 4-inch bumper. I wanted brake lights, not for legality, but because I needed the “high” lamp to restore the rear fog functionality Land Rover gave us. Fortunately, just as the bumper was nearing completion Grote released a brand new tail/brake lamp with integrated reverse lights dubbed the “2-in-1.” Installation hardware attaches via the original bumper mounts on the frame. Access to the bolts hides underneath the new lights, which sit almost exactly where the original reverse and rear fog lamps once did. As an added bonus the trailer wiring is now safely up and away from trail obstacles, with 4- and 7-pin connections built in. Building…
XVENTURE XV-2 The latest addition to Schutt Industries’ line of severe duty consumer trailers, the XVENTURE XV-2, further expands on the capabilities of the XV-1 with new features and accessories. Most notable among the new options is the 7.5-foot Chef’s Galley, complete with three-burner stove, commercial-grade hot/cold water tap, and plenty of work space. Also new to the XV-2 is a flush-mount hard tonneau cover. This lockable shell, which can be folded up from either end to access cargo, or removed completely, provides safe and secure storage for all your equipment in any environment. It’s also notable that this sealed cover won’t just protect your valuables from theft, but from damage due  to heavy dust and water as well. (A Velcro-attached soft tonneau cover is also available). The 59.5 x 89 x 18 inch bed carries over from the XV-1, maintaining its generous 49-inches between the wheel wells. Concealed within the bed are the freshwater fill port, 12VDC power outlets, hot water heater, and storage for the galley system. In keeping with it’s military background, the removable tailgate is rated for the same weight capacity as the trailer itself. (We’re told that in military tests, this gate held more than the weight of some cars. We’d tell you the exact number… but then we’d have to kill you). So why is this so significant? It means that your quad, dirt bike, adventure motorcycle, and yes even your beer cooler, can be supported solely by this gate. No more worrying about removal to prevent damage. Just roll the ramp and cargo right onto the gate and you’re good to go. The XVENTURE doesn’t skimp when it comes to tongue storage either. The full width nose box is large enough to fit a 50 quart ARB fridge/freezer, and is divided into compartments for organization. A protected area holds the dual battery system, switches, shore-power chargers, solar controller, fuse block and other electrical wiring. There’s also a center compartment sized to secure two 5-gallon jerrycans of fuel or water. A 20# propane tank sits forward of the nose box and provides fuel to the hot water heater and galley stove. Clearly, with all the valuable electronic equipment up here, Schutt took the time to make sure this front box was completely sealed from water and dust. The adjustable-height roof rack is large enough to handle the biggest trailer-top tents, awnings, or other adventure gear. Our test unit was equipped with a brand new…
Bacon Filet Mignon Breakfast Burritos Few things make mornings in camp quite as pleasurable as waking up to the smell of bacon, steak, and eggs. But all too often long days filled with hundreds of miles on the road make dragging out the cast iron for a proper breakfast an impractical luxury. Here’s what you’ll need to enjoy a hearty breakfast burrito in the morning without washing a single pan. Ingredients (serves two) 2-4 flour or corn tortillas 4 eggs 1/4 pound of crumbled bacon A left-over steak (use filet mignon… worth it) Shredded cheddar cheese Bell peppers, onions, hash browns or other veggies to taste Cholula, Tapatia or your favorite hot sauce A boiling pot of water 2 quart-sized Ziploc freezer bags Start in the evening with a bacon-crumbled steak dinner, and cook up one extra steak. When the steak is finished cut it up into small cubes, toss it in a bag with crumbled bacon, and store it until morning. Of course, you can always pre-cook the meat before the trip, but then you’ll miss out on a bacon-crumbled steak dinner. In the morning fill a large enough pot for two freezer bags with water and set it on the stove to boil (a 2-liter JetBoil pot is just large enough). While you’re waiting for it to boil, crack two eggs into a freezer bag and whip them up until ready to scramble; repeat this step for each breakfast burrito you’ll be making. Next dump in bacon, steak, veggies and sauce to taste. Add in the cheese if you prefer it cooked in, or save it for later to sprinkle on top after cooking. Squeeze the air out of the freezer bags, close them up tight, and drop them into the boiling water for about 10 minutes while you pack up camp. Once the eggs, meat, and veggies are done cooking pull them out of the water, scoop out the contents onto your tortilla, and enjoy!…