Sir Clax-a-Lot gets some Shade – Eezi-Awn introduced a high-quality, entry-level awning to their lineup a few years back, with a price point low enough you’d be hard-pressed to compile the tarp/poles/clips/stakes/lines setup for less (especially once you consider setup/teardown times and a frameless tarp’s general lack of longevity). The problem was, to mount the awning you either had to make a sizable investment in a matching roof rack or be handy enough to fabricate your own brackets. This, along with the low roof line of the Foz, kept an awning off the build list for the original Budget Overlander project. I love awnings. If I had to pick a single most beneficial item the overland trend has brought to our shores it be a toss-up between the vehicle-mounted awning and efficient 12-volt freezer/fridges. Summer is upon us again, and I wanted some shade for several upcoming Forester-based trips to the desert. Enter Bomber Products: they machine a sturdy bracket out of solid aluminum that will bolt to just about anything, Yakima and Thule bars included. Even with all of the mounting hardware in it’s lowest position, the car-side edge of the awning is five-feet ten-inches off the ground—plenty of height to keep the bulk of the awning well clear of my six-foot frame. As an added bonus, the back of the awning sits just behind the side rails of the Forester, so rainwater running off the awning will pass through the roof’s drain channels and not down the side of the car. Now I just need to talk Bomber Products into producing a universal MAXTRAX mount adapter…… Awn a Subaru?
Wrapping up the Bumper Project – At long last: here’s the details on Ulysses’ rear swing-out. This swing-out carries a full-size 285/65R18 (33×11.50) spare, Hi-Lift Jack, small Eezi-Awn K9 Table, 42-liter Alubox to store water/propane hoses and the water heater, and a 10# propane tank to fuel the stove, water heater, and fire pit. License plate lighting is provided from a set of LED bolt lights. The framework is made almost entirely from upcycled steel salvaged from a friend’s old teardrop frame, and it all rides on an A-to-Z Fab Mega-Duty Hinge. Building the swing-out atop the already squared and straight bumper was a much simpler feat than building the bumper, so on to the fabrication photos…… Swing-out
Sometimes you just have to D-I-Y – After two years of waiting for either delivery of the rear bumper I purchased, or a full refund of the rather large deposit, I’d had enough: it was time to look elsewhere. Discovery II rear bumpers are a tricky thing—a combination of unusual curves and angles, lack of frame tie-in points on the long overhang, and the general lack of symmetry on these trucks creates many challenges in the design process. As a result, most bumpers on the market are either prohibitively expensive or extremely ugly. RTE Fabrication’s rear bumper is arguably the best looking of the bunch and has a beautifully near-factory appearance, but I couldn’t get over the jungle gym they use for their swing-out. It was clear there was only one way to get what I wanted: a custom build. Once again I enlisted help from the exceptionally talented Dave Argust to design and fabricate all the little (and big) parts necessary to pull this project off. Prototyping on something like a Jeep can be fairly easy—straight lines and a body tub that ends cleanly before the bumper mean you can bolt on practically anything from the frame back. While the mounts are similar on a Discovery, the body is blended into the (frame mounted) bumper through several pieces of molded plastic, all designed to flex and bend just enough to allow for body movement. This meant building much of the bumper in place on the vehicle, and installing and removing the bumper dozens of times to check clearances…tedious work. I’m not a huge fan of the ubiquitous 2 x 6″ oval lights found on so many aftermarket bumpers, but I do understand now why they are used so often: few DOT-legal brake lights exist that are small enough to fit on a slim 4-inch bumper. I wanted brake lights, not for legality, but because I needed the “high” lamp to restore the rear fog functionality Land Rover gave us. Fortunately, just as the bumper was nearing completion Grote released a brand new tail/brake lamp with integrated reverse lights dubbed the “2-in-1.” Installation hardware attaches via the original bumper mounts on the frame. Access to the bolts hides underneath the new lights, which sit almost exactly where the original reverse and rear fog lamps once did. As an added bonus the trailer wiring is now safely up and away from trail obstacles, with 4- and 7-pin connections built in. Building… Rear Bumper